240sx manual swap parts list

3 large plugs, and a small 2 wire plug (it’s not visible in the picture except by the two wires connected by the yellow splice). To make the car start, you’ll have to jumper those. The easiest way is to cannibalize the plug off the AT tranny harness. Then you can just connect the two wires together with a splice and plug it back into the chassis plug. This causes the car to believe it’s in Park at all times, allowing the top to function. It allows a wire to tap into another wire without having to cut it or solder it). The new wire was ran to one of the reverse plug wires. When the shifter is put in reverse, the sensor will complete the circuit and turn the reverse lights on. Nissan 2020: The Good, the Bad and the Ugly Review: The Best Disposable Shop Wipes They are independent publications and are not affiliated with or endorsed by Nissan or Infiniti. Material may not be copied or reprinted without written permission. One is Matt’s ’98 starfire blue S14, the other is my ’97 cobalt green S14. The procedure was basically the same for both cars, and some pictures may jump from one car to the other. The procedure is the same for OBDI cars except OBDI cars to not require the a Crank Angle Sensor. The parts necessary for the swaps were obtained from 2 separate OBDII ’96 S14s. OBDI transmissions could have been used, but a mount would have to be drilled for the CAS, and we didn’t want to worry about that. I will try to provide as many pictures as possible. Do not sacrifice safety for getting it done quickly. Although a 240sx only weighs 2800 lbs, it only takes 15 lbs of pressure applied correctly to break the human skull. Also we found it best to take off the front wheels to give you a little more room to work in. Drain your transmission fluid from the draining bolt. You will now see the ground through your center console. On the differential side there will be 4 bolts that hold the drive shaft to the diff.

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Theres one on each side feeding from your radiator, they connect at the bottom. Remove the cotter pin on the linkage and then the shifter. Unscrew the shift lever and remove the metal plate underneath. At this time, you should be able to slide the transmission back out of the way if you have it supported by a jack. Drive the release bearing off the retainer and install the new bearing.Worm your way up under your dash and remove the green box up where the clutch pedal should be. Now, remove the cotter pin holding the brake pedal to the brake MC fork. Best way is to rotate it till the loop faces down, and take a curved instrument like a pick and pull it out. Now, you can undo the four bolts on the firewall and then the one bolt at the top of the brake pedal bracket. Now, take your new shiny (or rusty depending on where you got your pedal) brake pedal and put it up on the four studs of the brake booster. Thread the nuts back on, put the top bolt back in, tighten the nuts down, and then finally tighten the top nut down.Speed Sensor, Rotation sensor, Reverse light switch, Neutral position switch, 5th gear sensor. Jack the front of the motor up to tip it on an angle. I found it easiest to have two people on this part, one in the front and one on the tail shaft. Lift the transmission up and turn it so the bump in the bellhousing for the starter is pointing towards the ground. Get the input shaft lined up and slide the transmission in. Rotate the transmission into position and fasten one bolt to hold it. Put in the rest of the bolts and nuts which mount the transmission.Hook up the slave cylinder. Bleed the slave cylinder first then the bleeder lines. Bolt up the center coupling to the body 2-17mm.Bolt up the 4 bolts that secure the drive shaft to the differential. Make sure the yellow line on the driveshaft aligns with the yellow line on the differential.If you look at it, it will have 4 plugs hanging off of it.

Get them on there tight because you don’t want your flywheel to come loose and have to do all the above all over.Clean off your flywheel by spraying it with some carb cleaner or something similar. If not, I believe the side of the clutch that the springs sit further out on goes towards the back of the car. Keep the alignment tool in the clutch and slide the pressure plate over the clutch.To change it you may need a wheel puller and a hammer to get it back together. Please refer to the “wiring section” of this writeup to do this. You will want to wire in most of the sensors before you install the 5 speed into the car. This step took us a good 6 hours and multiple attempts. Some people say that the tranny must be rotated while jacking it up so the starter hump points down, the rotated into place once it is mated to the transmission, we did not do this and still got it into place. We finally got it to work by: Putting one jack in the middle of the 5 speed (at its center of gravity on a flat spot) and another jack at the very back of the transmission. This allows you to wag the tranny side to side and up and down. Remove the exhaust piping that runs from the header to the cat so you can have more room to slide the transmission in there, you may want to have a rubber mallet to hammer the back of the transmission in. We had to keep going up and down with the transmission. Do not let the transmission shaft handle a whole lot of weight otherwise it will bend the shaft or break your clutch.We found the clutch part out the hard way. Bolt in all the bellhousing bolts and put on the starter. Then, slowly raise the back of the transmission while you lower the front of the engine and reattach the cross member and bolt the cross member back in to hold the back of the transmission up. You should now be able to take all the jacks out from under the transmission and put back in all sensors and vac. lines. First do the brake pedal otherwise the clutch pedal will get in the way.

Remove these bolts, you will want your parking brake on to keep the driveshaft from spinning. To get to the upper bolts, take off your parking brake and your drive shaft will spin, then reapply the parking brake (not too hard there guys). Let the back side of the driveshaft lay on the floor. Also remove the small d-shaft support a thick wire X-member that keeps the drive shaft from whipping around if it breaks. Next, remove the bracket that holds the middle of the driveshaft up, and slide out your drive shaft. You will have to weave your hands in everywhere to find and remove the bellhousing bolts holding the transmission bellhousing onto your engine. We used a ratcheting wrench on the top bolts, with a breaker bar and a jack running from underneath the car to the wrench on top of the engine. For some of the other bolts we used a socket (with swivels), and for still other bolts we used obstruction wrenches.To get to the top ones, get a 27mm socket and turn the crank pulley. Slowly lower the transmission part way down and disconnect any of the wiring that you did not get before. We actually wedged in a jack bar to keep the flywheel from spinning, and put 2 sockets and breaker bars on the flywheel (one braced against the ground tightening to keep the flywheel from spinning, and another to break the flywheel bolts). If you have a propane torch, heat these mofo-bolts up and that should help you break them loose some more. If you (unlike us) have an impact wrench this may come in handy. Sand inside your crankshaft with some 800 grit sandpaper, this will help the pilot bushing slide in if there is rust buildup.Then clean out inside there really well. Take a hammer and a 12mm socket and hammer your pilot bushing into your crankshaft. Once it gets slid in all the way it should not go any further (but it does go pretty far into the crankshaft).Then, push on your manual transmission gasket (it should align itself on some dowels).

One of the most important upgrades you can make to an automatic Nissan 240SX is a swap to 5 speeds. If you want optimal power, speed, and performance, a 240SX 5-speed swap is critical. Fortunately, we provide the products and resources to make your conversion painless. As you might imagine, finding those parts can be challenging. Fortunately, we carry everything that you need so you do not have to bother scouring the internet or local shops for the parts you require. We offer top-of-the-line clutch lines, clutch fork pivots, cylinders, and much more, all at the lowest prices. If you are not sure how to get started, our expert staff will be more than happy to provide you with reliable information. We have an extensive inventory, and we specialize in Nissan 240SX parts, so place your order today. However, there are ways to cut down on prices drastically. For starters, you are here, so that is a step in the right direction. We keep our prices low because we know that is what gains us loyal customers. You will not find a better deal on Nissan 240SX 5-speed swap parts. When you also consider our top-notch customer service, our generous sales, and our rewards program, it becomes clear that Enjuku Racing is the preferred choice for Nissan parts for a reason. Our free rewards program gives you the opportunity to gain exclusive coupon codes that can reduce your 240SX manual swap costs substantially. All you need to do is sign up for a free account and then start collecting rewards by liking and sharing pages, placing frequent orders, writing product reviews, and more. You are going to be surprised by how easy it is to keep your upgrades affordable! Just because our prices are low does not mean that we cut corners. We only sell products that we stand behind so you can order confidently. Our 240SX 5-speed swap parts are the best on the market.

There are 4 bolts holding the brake assembly to the firewall, and one holding the brake assembly up under the dash. Remove all of these, and the two sensors on the brake pedal, and the cotter pin holding the brake pedal to the booster. Now with some wrestling, the brake assembly will slide out and there is no need to drop the steering column. Now install your new brake pedal and put the sensors back in. One sensor is for the brake lights, the other I believe is for cruise control. If you only have one bung in your new pedal I believe the cruise control sensor can be mounted on the cluth pedal. Luckily, Nissan left a guide under the dash that tells you where to drill. Drill out the two bolt holes and the larger center whole with a circle cutter drill bit and touch it up with a dremel. Slide your clutch assembly up there and bolt it in, attach the clutch master cylinder on the other side and cotter pin them together. At this time you can also eliminate the clutch dampening system by bypassing the large diameter hardline loop, and going directly from the hardline coming out of the master cylinder to the rubber line coming out of the slave cylinder. This will give your clutch pedal a better feel and less stuff for you to worry about. Two of the shifter bolts you will have to be under the car to get to. But now you get to shift your car yourself. 5th gear on Matt’s car will grind if you do not shift just right (the transmission is used, so some quirks are to be expected). My car is not 100% swapped yet, but due to some previous-owner installed car alarm, I can’t get my radio to work. The Manual ECU can be used with the automatic transmission wiring harness. Nissan 2020: The Good, the Bad and the Ugly Review: The Best Disposable Shop Wipes They are independent publications and are not affiliated with or endorsed by Nissan or Infiniti. In order to stay competitive, it is important to keep up with the latest modifications and upgrades—not to mention regular maintenance.

Using the jack(s) try to move the transmission backwards slowly and it should come right out. Slowly lower it down on the jack and remove any connections off the transmission that you may have forgot. Remove the torque converter and set it with the opening facing upwards so it won't leak oil everywhere. Kodak 5-26-11 124 by roushman90, on Flickr This is the time when an impact gun would come in handy but not quite necessary. I will post a link or two so you can see different methods. Once I tried it like this, it came out without a problem. But feel free to try whatever method suits you best. This isn't very difficult as you just need a drill or angle grinder and some bits. You have to make a total of three holes in order to mount these up. Leave it plugged in, just tuck it somewhere out of the way. Kodak 5-26-11 061 by roushman90, on Flickr It comes off with one bolt, save that bolt, you will be using it to mount you're clutch bracket. Kodak 5-26-11 062 by roushman90, on Flickr Now for the three holes. First I found a drill bit just slightly bigger than the template hole, and drilled the two outer holes. The third hole took me longer just because I didn't have the proper tool(s) to make that big of a hole easily. I just used my biggest bit and kept hacking at it until it was big enough. Kodak 5-26-11 087 by roushman90, on Flickr Just mount the master cylinder up and have a friend inside car to pop on the pedal bracket. Screw on the two nuts in the engine bay for the master cylinder finger tight, then get inside the car and mount the clutch pedal bracket. So grab the bolt you had set aside and put it in to hold the bracket up. I used an angle grinder to cut the pedal with no problem. Now you're done with the pedals. 2) Wiring: This can be done later, but I chose to get it out of the way now. Keep in mind this is for S13, as S14 WILL be slightly different.

Part A: For the reverse lights, all you do is find the row of three plugs on the back of the passenger engine bay fuse box. To do this, locate the plug that is underneath the row of three you were just looking at. Once you jumper them together, secure them nicely and tape them up so the weather can't get in. Just simply plug back in the piece you just jumpered and you're officially done with the wiring. I lined up the bushing and tapped it in with a rubber mallet until it was flush with the outer lip of the crank. I also used a socket the size of the bushing to get it in right. Just make sure not to force it in crooked, it will break pretty easily. This goes between the engine and transmission and it aligns on dowels. Make sure to double check all six bolts, you do not want a loose flywheel. Before you install the clutch break out the Brakleen (brake cleaner) and clean the flywheel real good. You want a clean surface for the clutch disc to grab. Using the alignment tool mount the clutch disc on the flywheel. Mount up the clutch pressure plate and put in all the bolts. Finger tighten all of them evenly then torque in a criss cross pattern just like the flywheel bolts. Replace the throwout bearing on your transmission with a new one. You don't want to drop the transmission in a month due to a stupid bearing. Slip the old TOB off of the fork it's mounted on and then you can hammer off the old bearing from the carrier since the old bearing is garbage. Grease the splines the TOB goes on(Lithium grease works). To install the new bearing place a 2x4 over the new bearing on the carrier and hammer it on. Just make sure to put it on straight, don't bend bearing. Once pressed on check to see that the bearing is still functional. Install the carrier back on with the fork opposite of removal. Before we install the transmission remove the shifter. To remove just the shifter remove the C clip holding it in. Now we can get the transmission situated underneath the car.

If you have any questions about them, please do not hesitate to call our expert customer service, and we will be happy to give you any information you require. We want to you to maximize your car’s performance, and that means using quality components. We recognize that business longevity requires treating customers with the respect that we would expect. Our knowledgeable staff is more than willing to help out if you have any questions, so feel free to give us a call at (352) 241-8399 if you have any questions. A 240SX 5-speed swap can make a huge difference in improving your car’s performance, so place your order today and get the best deal from Enjuku Racing. Don't just use this write up, use every piece of information you can find. This write up should answer pretty much all questions about manual swap in S13. Also feel free to correct me or add information and I will edit my information. Believe me, having the right tools for the job will mean the difference between two minutes and two days. Before anything comes off there are three things that need to be done: 1) Drain Transmission Fluid (To avoid a mess) 2) Remove Battery (For safety) and 3) Jack up your car and safely secure it with good jack stands. Before climbing under give the car a shake and confirm that it is on the jackstands solid. I also leave the jack under just in case and throw spare rims under just in case. 1) Remove all interior center console parts. This includes the center console, and shifter trim. This is pretty simple once you have the trim pieces gone. Just take off the little clip holding it to the shift linkage. Go back up top and remove the four screws holding the base of the shifter assembly on. First remove the four bolts holding the rear of the driveshaft to the differential. Once you get those off remove the two bolts holding the middle of the driveshaft. Kodak 5-26-11 113 by roushman90, on Flickr 4) Now let's unplug all the sensors on the transmission we can get to.

Let's remove these lines and plug the two holes at the bottom of the radiator. Then last remove the clamp holding the rubber piece to the radiator. Before moving on, use the longer rubber hose off one of the two cooling lines to connect the two holes at the bottom of the radiator. Makes things simple, instead of JB Welding the holes shut. There are going to be some difficult ones, so be prepared. At one point I was ready to pull the engine just to get the transmission out, but it ended up not being as bad as I thought. I suggest having at least one friend to help from the top or the bottom either holding the socket on or whatever. Having a friend help makes this process much easier. To get to the top three bellhousing bolts you will need to remove a few small things in the way. I suggest you take some pictures of how everything is near the back of the bay so that you know exactly how things went when you get around to putting things back on. I didn't have to remove much to get to the top three bolts, but I did have to move some things in the way. I guess it really just depends on how small you're hands are. Kodak 5-26-11 136 by roushman90, on Flickr For the top passenger side bolt: Remove the screws that secure the big hose going to the BMC along the top of the firewall. Pop the throttle cable out of its guides and move it out of the way as needed. Kodak 5-26-11 120 by roushman90, on Flickr To get the top center bolt out, remove the two nuts holding the transmission to the transmission mount. Place a jack underneath the rear of the transmission and jack it up until it can't go higher (Until it hits the chassis). To do this, Pull off the dust plate on the bottom front of transmission. Use a screwdriver to push the flex plate along and get to all four bolts. Once you've done this, now you can make sure the transmission is secure and remove the four bolts on the cross member. Once you remove the cross member bolts the transmission should be resting on one or two jacks.

So now we need to install the transmission into the pilot bushing. This is a pain in the ass and pretty much just comes down to trial and error. It took me and my two friends about an hour to get it in. We tried using jacks to slowly raise it up and into position but in the end it was just easier to lift it up and into place. After a tip from a friend we jacked up the front of the motor (oil pan) with a jack and block of wood to give ourselves a better angle at the hole. We lifted it so the starter hump was somewhat facing the ground and turned it as we moved it up. Once you do get it mated on there don't let go and get a few bolts in to hold it on. Put a jack under the rear of transmission to hold it up once you get some bolts in. Also, make sure you lower the front of the engine back down. Reinstall the Starter and reconnect the wiring to it. Jack up the tail of your transmission and install the manual cross member. Secure it with the same four bolts as the automatic cross member. Once it is all secure make sure the speed sensor is plugged in and the reverse light wiring you did earlier is connected to the reverse switch on the transmission. First I mated it to the transmission, then installed the middle mount (two bolts) then finally secured it to the driveshaft (4 bolts). Before you reinstall the shifter, put your transmission fluid in through the shifter hole. The manual transmission takes approximately 2.4 qts. of GL-4 rated gear oil. Do not use GL-5 rated gear oil, it will eat away at yellow metals (your synchros are yellow metal). Install shifter dust boot then rubber upper boot with finisher plate. Then Center console, Shift boot, and finally shift knob of your choice. At this point, reinstall everything you removed or moved in your engine bay and make sure everything is how it was before you started working on it. Run your clutch line from your master cylinder to the slave cylinder on the transmission. Fill master cylinder reservoir with DOT3 brake fluid.

To bleed, open bleeder screw, have friend push and hold in clutch, close bleeder, release clutch pedal. Lower your car safely off of the jack stands or however you have it raised and put wheels back on if you took them off. Make sure everything you took off is back on and all bolts are secure. You shouldn't have a check engine light or anything like that on S13, while S14 is a different story. Take it for a drive and follow whatever your personal liking for clutch break-in if it is a new clutch. Here are some links to sites I used while I was researching and learning about this conversion. Last edited by roushman90; 06-16-2011 at 06:19 PM.But, I had a hard time finding S13 specific wiring pictures, so when this write up is done, it should have everything you need to know about the conversion. Thinking about doing this on my car but was wondering how clean it will look thanks Thinking about doing this on my car but was wondering how clean it will look thanks Part B: To make the car start, we have to trick it into thinking it is in P (Park) at all times. Just simply plug back in the piece you just jumpered and you're officially done with the wiring. Pictures: Part B: To make the car start, we have to trick it into thinking it is in P (Park) at all times. Just simply plug back in the piece you just jumpered and you're officially done with the wiring. Pictures: I'm not sure if the wiring is different for the CA motor? Also the auto ECU has no speed limiter and has better fuel maps if I remember correctly. Also the auto ECU has no speed limiter and has better fuel maps if I remember correctly. The idle does drop but not to stall that is a gross over exaggeration of the drop. It usually bumps to about 300 rpm over stock idle and then drops back. If its dropping to a stall point you have other problems as well. Using a Automatic ECU on a 5 speed swapped S13 or on any S13 is a little stealth upgrade.

Like what was said above it raises the rev limit, eliminates the speed cut and has a slightly different timing curve and fuel map. Hence why it turns into a performance upgrade for 5 speed cars. I always leave the auto ecu in on 5 speed swaps on S13 because of this. I get 25mpg out of a Convertible(think heavy car) with the auto ecu but it also feels like it pulls harder then my friends factory manual. As for the light, I don't get one on my S13 and I passed smog in California with it. If this is the case, which, F'n tutorial should I use?????? Totally frustrated. If you can remember to put your foot on the clutch you won't need to worry about hooking up the neutral safety switch. As for idle and start up they both work just about the same, just set your idle after the swap and you will have no issues assuming you did not break something during the swap and your car idled fine before. I did notice that this tutorial does not mention that the manual harness is required, but I am assuming that is a manual harness. Sorry for the stupid question, just shell shocked from all the conflicting info. I did notice that this tutorial does not mention that the manual harness is required, but I am assuming that is a manual harness. Sorry for the stupid question, just shell shocked from all the conflicting info. Visit us today, and order the dynamic 240SX clutch line from ISR. Used Parts Manual Transmission 240sxusedparts.com Master List of the parts Pinterest Log in Sign up Privacy. You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. By joining our free community you will have access to search the forums, post and respond to threads and polls, upload photos, send private messages, and access many other special features. Registration is fast, simple and absolutely free so please, join our community today.

If you have any problems with the registration process or your account login, please contact contact us.We want to make sure everything is running perfectly smooth and that's where you can help. Thanks for your help and your continued loyalty to TST as we approach 15 years online! I did this on my s13 and mikes s13 Most of the install is strictly a pull out the old stuff put in the new stuff situation. There are a few points that people have issues with. Drilling the holes for your clutch master and hanging your clutch pedal are pretty straightforward. On both S13 and S14 if you look under your dash against the firewall in drivers compartment drivers side you will see guides for the studs for the manual clutch pedal. You will also see a outline for the clutch master hole. Once you have done this you can hang your clutch pedal and mount the clutch master. Brake pedals, as you see above I listed them as optional. If you want to go all the way and install a manual brake pedal you have to drop your steering column. You will find four bolts on the underside that you have to remove once you have done that it will drop down. You can them remove your auto brake pedal and put in a manual brake pedal. If your lazy(I was) you will just take a dremel or powered die grinder and cut the auto brake pedal down to size. On your shift boots, in a S13 and s14 the trans hole is already there all you have to do is remove the auto trans shifter and bolt the lower shift boot and plate on the tunnel. On your upper shift boot on the S13 there is a inner plate around your auto trans shifter remove and you bolt your upper shift boot right to the underside of the console piece the screw clips are already there. Installing your clutch lines are straight forward the clips for them are already in place. Some people going for a complete stock factory look install the clutch dampner. Nissan installed it our cars to eliminate clutch pedal vibration at higher revs.

You have now taken care of all mechanical install points that are not like a standard clutch job. You have to remove the automatic flywheel and install the pilot bushing. Once you have done this then you can install your flywheel with the manual flywheel bolts(longer). You can mount your clutch and install your trans and driveshaft. Now this is another area were some people go simple some people go all out. On S13 due to the fact its OBDI you can get away with running your auto ecu and you will not throw code. On S14 you need to put in the 5 speed ecu because OBDII sees more things and will throw a code turning on your check engine light.If you are using a S14 trans in a S13 then you will have to put in the S13 manual trans speed sensor for it to read right and vice versa.These are actually colored pink and black and they are larger, on the auto trans harness, which you have already removed from your engine bay. On the engine bay side middle plug green and white wires). You will also take the plug from it as you will need it to hook it into the wiring on the car. Now some people have gone as far as completely adapting the auto harness to the manual trans with all gear sensors hooked up. There really is not a big need for this since it will not affect your smog or throw code. I did not bother with that due to the fact I would not start a manual car without my foot on the clutch anyways. Ok in your engine compartment at the relay box by your battery you are going to find a relay that is your auto trans in park relay. This tells your car that it is in park and will allow you to start your engine.This will allow you to start your car with the manual trans swap.It has no speed cut and has a 7200 rpm rev limit which is higher than the manual trans 6900 rpm limit. I have found this to make all the cars I have done the auto to manual swap on to be quicker than stock cars with 5 speeds.To view links or images in signatures your post count must be 10 or greater.